Commissioning is where automation engineering meets reality. It is the phase where designed systems are brought to life on the plant floor, and where the quality of engineering work is put to the test. Effective commissioning requires hands-on experience, systematic problem solving, and the ability to work under pressure in complex multi-discipline environments.

The commissioning process typically starts well before on-site work begins, with FAT/SAT preparation and test protocol definition (where virtual commissioning has not already covered this). During on-site commissioning, the focus shifts to systematic testing, integration of stations and systems, and resolving the issues that inevitably arise when equipment from multiple suppliers comes together for the first time. Troubleshooting in these environments requires a deep understanding of PLC logic, robot programs, safety systems, and the interactions between them.

Beyond technical commissioning, a successful production launch depends on effective ramp-up support and knowledge transfer. This includes stabilising production at increasing volumes, training operations and maintenance teams, and ensuring that documentation and handover are thorough enough for long-term independent operation.